fix(sidecar_init): log after spawn in start_all to close SIGTERM race

`start_all()` was logging "starting {name}" before appending the
process to `self.procs`, so a SIGTERM arriving between the log write
and the append would call `request_shutdown()` with the new daemon
absent from `self.procs` and therefore never forwarded SIGTERM.
Moving the log after the append eliminates the window.

Signal handlers are also moved before `sup.start_all()` in `main()` so
they are registered before any child is spawned; previously there was a
window where SIGTERM used the default handler (silent process death) if
it arrived between `start_all()` returning and `signal.signal()`.

`TestMainEndToEnd._run` is updated to use a reader thread and a
`wait_for_output` synchronisation barrier instead of a fixed sleep, so
`test_sigterm_clean_shutdown` does not race against slow CI startup time.

bot_bottle/sidecar_init.py

@@ -167,8 +167,8 @@ class _Supervisor:
 
     def start_all(self) -> None:
         for spec in self.specs:
-            _log(f"starting {spec.name}")
             self.procs.append((spec, _spawn(spec)))
+            _log(f"starting {spec.name}")
 
     def request_shutdown(self, reason: str) -> None:
         if self.shutdown_at is not None:
@@ -353,8 +353,6 @@ def main(argv: Sequence[str] | None = None) -> int:
         return 0
 
     sup = _Supervisor(specs)
-    sup.start_all()
-
     signal.signal(signal.SIGTERM, lambda *_: sup.request_shutdown("SIGTERM"))  # type: ignore
     signal.signal(signal.SIGINT, lambda *_: sup.request_shutdown("SIGINT"))  # type: ignore
     # SIGHUP reload path: egress_apply.py runs `docker kill
@@ -362,6 +360,7 @@ def main(argv: Sequence[str] | None = None) -> int:
     # delivers SIGHUP to PID 1 (this supervisor); forward it to
     # mitmdump so it reloads its addon.
     signal.signal(signal.SIGHUP, lambda *_: sup.forward_signal(signal.SIGHUP, "egress"))  # type: ignore
+    sup.start_all()
 
     while not sup.tick():
         time.sleep(_POLL_INTERVAL)

tests/unit/test_sidecar_init.py

@@ -12,6 +12,7 @@ import os
 import signal
 import subprocess
 import sys
+import threading
 import time
 import unittest
 import warnings
@@ -476,6 +477,7 @@ class TestMainEndToEnd(unittest.TestCase):
 
     def _run(self, daemons_csv: str, send_signal: int | None,
              wait_before_signal: float = 0.4,
+             wait_for_output: tuple[str, ...] = (),
              overall_timeout: float = 6.0) -> tuple[int, str]:
         """Spawn sidecar_init.main() in a child process with the
         DAEMONS list patched to harmless `sleep 30` commands.
@@ -496,19 +498,53 @@ class TestMainEndToEnd(unittest.TestCase):
             stdout=subprocess.PIPE, stderr=subprocess.STDOUT,
             env=env,
         )
+        collected: list[bytes] = []
+        ready = threading.Event()
+        need: set[str] = set(wait_for_output)
+
+        def _drain() -> None:
+            assert proc.stdout is not None
+            for raw in iter(proc.stdout.readline, b""):
+                collected.append(raw)
+                if need:
+                    text = raw.decode("utf-8", errors="replace")
+                    need.difference_update(p for p in list(need) if p in text)
+                    if not need:
+                        ready.set()
+            ready.set()  # also fires on EOF so the main thread isn't stuck
+
+        reader = threading.Thread(target=_drain, daemon=True)
+        reader.start()
+
         try:
             if send_signal is not None:
-                time.sleep(wait_before_signal)
+                if wait_for_output:
+                    # Wait until all expected lines have appeared, then
+                    # signal.  This eliminates the fixed-sleep race where
+                    # SIGTERM arrives before the subprocess installs its
+                    # handler on a slow CI runner.
+                    if not ready.wait(timeout=overall_timeout):
+                        proc.kill()
+                        reader.join(timeout=2.0)
+                        self.fail("timed out waiting for expected output lines")
+                else:
+                    time.sleep(wait_before_signal)
                 proc.send_signal(send_signal)
-            out_b, _ = proc.communicate(timeout=overall_timeout)
+            proc.wait(timeout=overall_timeout)
         except subprocess.TimeoutExpired:
             proc.kill()
-            out_b, _ = proc.communicate()
+            proc.wait()
+            reader.join(timeout=2.0)
             self.fail("sidecar_init main() did not exit before timeout")
-        return proc.returncode, out_b.decode("utf-8", errors="replace")
+
+        reader.join(timeout=2.0)
+        return proc.returncode, b"".join(collected).decode("utf-8", errors="replace")
 
     def test_sigterm_clean_shutdown(self):
-        rc, out = self._run("alpha,beta", signal.SIGTERM)
+        rc, out = self._run(
+            "alpha,beta", signal.SIGTERM,
+            wait_for_output=("starting alpha", "starting beta"),
+        )
         self.assertIn("starting alpha", out)
         self.assertIn("starting beta", out)
         self.assertIn("forwarding SIGTERM", out)